Snowmobile Perils: A four-part series from the Anchorage Daily News

Related stories:

Evolution of the snowmachine: Changes over the years make machines more reliable, durable, faster

Doctors, manufacturers, lawmakers ponder safety

Graphic showing advances in snowmachine technology



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Web links:

Text of the 1999 study, "Injuries Associated with Snowmobiles, Alaska, 1993-1994," Michael Landen, John Middaugh, Andrew Dannenberg:

www3.oup.co.uk/publhr/hdb/
Volume_114/Issue_01/
pdf/1140048.pdf

Alaska’s new snowmobile trail grant program:

www.dnr.state.ak.us/parks/
grants/snowmotr.htm

Alaska State Snomobile Association:

www.aksnow.org

Highmarking Risks:

www.csac.org/Education/
articles/amsc-highmark.html

Avalanche Awareness for Snowmobilers:

www.csac.org/snowman/
papers/snowmobilers.html

Iron Dog Gold Rush Classic

irondog.ptialaska.net

Arctic Man Ski & Sno-Go Classic:

www.alaska.net/~arcticmn/

Minnesota Department of Natural Resources:

www.dnr.state.mn.us/
trails_and_waterways/
regulations/snowmobile/

Wisconsin Department of Natural Resources:

www.dnr.state.wi.us/org/
es/enforcement/
safety/snosaf.htm

Michigan Department of Natural Resources:

www.dnr.state.mi.us/
www/fmd/rec/snowmobile/
snowmobl.htm

American Academy of Pediatrics snowmobile statement:

www.aap.org/policy/
02222.html

International Snowmobile Manufacturers Association:

www.Snowmobile.org/
index.htm

 

Three technological gains gave rise to today's improved sleds

early Polaris machine
In 1960, Edgar Hetteen, one of the founders of Polaris Industries Inc., drove one of the first snowmachines 1,200 miles from Bethel to Fairbanks to prove the new machine was a feasible method of transportation. Below, Hetteen is shown riding one of Polaris' current models in Medina, Minn. (Photo courtesy of Polaris Industries Inc.)
Hetteen

The particulars of the snowmobile's evolution in the past few years are hard to pin down, but there have been some key advances that have made the machines more carlike.

"It's really tough to put your finger on one crucial item," said Jim Wilke of Anchorage's Alaska Power Sports. "But if I had to put my finger on anything there would be three things."

No. 1: Lighter engines with good carburators and ignition systems

A pair of Japanese companies, Yamaha and Fuji, pioneered these engines. They transferred what they knew about making lightweight, high-horsepower engines for motorcycles into snowmobile engines.

Heavy, cast-iron engines quickly gave way to lighter aluminum engines, said David Johnson, a pioneer in snowmobile design. Because aluminum transferred heat more efficiently, designers were able to eliminate cooling fans that made snowmobile engines heavier while sucking off horsepower.

The Japanese builders also introduced:

  • Mikuni slide carburators, which efficiently fed fuel to the engine in all sorts of conditions;
  • Capacitor discharge (CD) ignition systems to reliably tell spark plugs when to fire without the constant adjustments and occasional failures that had been the norm with points and condensers;
  • Oil-injection units that replaced hand-mixed fuel with an oil-and-gas mixture determined by the engine itself; and.
  • Exhaust systems that worked on two-cycle engines in much the way turbochargers perform on the four-cycle engines in an automobile.

Two-cycle snowmobile engines - unlike the engine in your car - lack valves to regulate the flow of fuel into the cylinders and the flow of exhaust out of the cylinders. On a snowmobile, those functions are handled by "ports" in the cylinder walls that open and close as the pistons move up and down.

Tuned exhausts radically boosted engine power by using exhaust gases to increase compression in the cylinder. What had been a moderate explosion of gas and oil in the cylinder to drive the piston downward to turn the crank became a big explosion.

Once found only on racing machines, tuned exhausts are now standard on all snowmobiles. They have played a big role in boosting average horsepower output from the teens and 20s into the 80s, 90s and 100s.

Some snowmobile engines now deliver close to a half-horsepower per pound. At 100 horsepower and up, many match the output of the engine in a compact car at less than half the weight of the auto's power plant.

When this sort of horsepower is coupled to a lightweight aluminum chassis to produce a snowmobile with a total weight of only 400 to 600 pounds, the rider is looking at something more akin to a motorcycle than a car. Throttle and brake response has become nearly as reliable as a motorcycle, too.

No. 2: Good injection oils

Improved injection oils, and automatic oil injection systems, helped do away with the burnt rings and blown cylinder heads that used to kill snowmobiles after a few thousand miles.

Justin Esmailka, a Kaltag snowmobiler, said that doesn't happen anymore. He put 15,000 miles on his 1995 Polaris three-cylinder engine without any significant problems.

"I never took the carbs off that thing one time," he said. "I changed one head gasket. I was on my third track."

His new Polaris twin cylinders are doing almost as well, he added, and that's a big change from the old days.

"As kids, teens, we had all these (Ski-Doo) Olympic 340s," he said. "We swapped engines. That was the first big motors we had ever driven."

When the Ski-Doos ran, they ran fine. But they didn't always run. Part of the reason why was the lower quality oil and the lack of automatic injection. Engines that didn't get enough oil overheated and burned up. Engines that got too much oil gummed up.

Maintenance was a constant requirement. The problem wouldn't be solved until oil injection and better oils came along.

No. 3: Rubber improvements

Improvements in rubber compounds meant better drive belts and tracks. No longer do snowmobilers have to replace the drive belt after a few hundred miles. No longer do tracks regularly wear out or pull apart.

"Rubber track, of course, was another big change," said Johnson, the designer. "We've come a long way in 40 years."

When he first started working with snowmobiles, the tracks - instead of being all rubber - comprised strips of rubber-coated fabric held together with track-wide steel cleats. The cleats were deadly on slick trails. Once a snowmobile got going sideways on such trail, it was essentially sliding on the equivalent of skate blades.

Usually, the machine would slide until the cleats hit something that stopped them. Then, the snowmobile rolled. Rubber tracks solved that problem.

Changes like that are noticeable and easy to catalog, but the most important evolution of the snowmobile is in much smaller details that have increasingly made the machines able to go places they never went before while providing the rider a new-found comfort.

Five years ago, Wilke said, he rode a snowmobile from Wasilla to Nome, got off and could barely walk. Now, when he is older and should be physically weaker due to the tolls of age, he can ride a snowmobile to Nome and get off feeling good.

So good, he said, that he would be quite happy to get on the machine the next day and ride some more. This is much the same thing that the 77-year-old Johnson said after covering more than a 1,000 miles of Alaska by snowmobile this year.

"The machine," Wilke said, "is that much better."

©2000 Anchorage Daily News